A2 June 2022 Q6
6. Bernie makes garden sheds. He can build up to four sheds each month.
If he builds more than two sheds in any one month, he must hire an additional worker at a cost of £250 for that month.
In any month in which sheds are made, the overhead costs are £35 for each shed made that month.
A maximum of three sheds can be held in storage at the end of any one month, at a cost of £80 per shed per month.
Sheds must be delivered at the end of the month.
The order schedule for sheds is
| Month | January | February | March | April | May |
|---|---|---|---|---|---|
| Number ordered | 1 | 3 | 3 | 5 | 2 |
There are no sheds in storage at the beginning of January and Bernie plans to have no sheds left in storage after the May delivery.
Use dynamic programming to determine the production schedule that minimises the costs given above. Complete the working in the table provided below and state the minimum cost. (14)
| Stage | State | Action | Destination | Value |
|---|---|---|---|---|
| May | 2 | 0 | 0 | 160 = 160* |
| 1 | 1 | 0 | 80 + 35 = 115* | |
| 0 | 2 | 0 | 70 = 70* |
| Month | January | February | March | April | May |
|---|---|---|---|---|---|
| Number made |
Minimum cost:
| Scheme | Marks | AO | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| M1 A1 A1 | 3.1a 1.1b 1.1b | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| M1 A1ft A1 | 3.1a 1.1b 1.1b | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| M1 A1ft A1ft A1 | 1.1b 1.1b 1.1b 1.1b | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| M1 A1 | 1.1b 1.1b | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| B1 | 2.2a | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Minimum Cost: (£) 1150 | B1 | 1.1b | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| (14 marks) |
Notes
All M marks – must bring earlier optimal results into calculations. Ignore extra rows. Must have right ‘ingredients’ (storage costs, overhead costs and additional workers) at least once per stage. Ingredients may be summed into a single figure. Correct total figure implies correct calculation. Penalise lack of * only once per question.
M1: Second stage completed. 6 rows, something in each cell.
A1: Any two states correct
A1: CAO for second stage
M1: Third stage completed. 9 rows with correct state, action and destination. Something in each cell. Condone at least 8 rows, with correct state, action and destination.
A1ft: Any two states correct – ft their optimal values
A1: CAO for third stage
M1: Fourth stage completed. 13 rows, with correct state, action and destination. Something in each cell. Condone at least 11 rows, with correct state, action and destination.
A1ft: Any two states correct – ft their optimal values
A1ft: Any three states correct – ft their optimal values
A1: CAO for fourth stage
M1: Fifth stage completed. 4 rows, something in each cell.
A1: CAO for fifth stage
B1: Correct allocation (dependent on all previous M marks)
B1: Correct minimum cost (dependent on all previous M marks)